Mar 18, 2021 by Laurent Crapoulet

Our “high strength members” solution which consists in applying high adhesion and waterproof HDPE coating to a zinc-coated steel wires to meet your highest strength cable requirements. The maximum steel wire diameter we may coat is 5,0mm and the maximum final coated outer diameter is 15,0mm. By using our HDPE Coated Steel Wires you release your own extrusion capacity and then save time and money. => monthly capacity 3 000km

HDPE Coated Steel Wires Characteristics

Steel Wire Size	Coating Diameter	Coating Thickness	Sheath Thickness Deviation
2.0mm	2.7±0.05mm	0.35mm	Min. 80%
2.3mm	3.5±0.05mm	0.60mm	Min. 80%
2.6mm	5.0±0.10mm	1.90mm	Min. 80%
2.6mm	6.4±0.15mm	1.20mm	Min. 80%

We can support the production of different sizes according to customer requirements.

Steel Wires Characteristics

ITEM	UNIT	SPECIFICATION	TEST METHOD
Tensile Strength	kg/mm²	Min. 100	ASTM D 3916
Elongation at Break	%	Min. 2.5	ASTM D 3916
Twist	Times	Min. 1000	–
Amount of Zinc Coating	g/m²	Min. 150	–

ARP, FRP

ARP

Mar 18, 2021 by Laurent Crapoulet

Our mixing “high strength and bending” solution with light weight and low expansion is notably fully suitable with your FTTH cables. Our most common diameters are 0,50 & 1,00mm diameters in two versions : uncoated and EAA coated. Our highest grade raw material to meet your highest standards. => monthly capacity 5 000km

TECHNICAL DATA SHEET

MATERIAL SAFETY DATA SHEET

ISO 9001 CERTIFICATE

ARP 0,5 mm (+ EAA coating) Characteristics

ITEM	UNIT	SPECIFICATION	TEST METHOD
Appearance	Shall be Good	Good	–
ARP Diameter Tolerance	mm	0.5 ± 0.03	Micrometer
( EAA Coating Tolerance	mm	0.55 ± 0.02	Micrometer )
Specific Gravity	g/mm²	1.0 ~ 1.3	ASTM D 792
Tensile Strength	Kg/mm²	Min. 200	ASTM D 3916
Tensile Modulus	Kg/mm²	Min. 5000	ASTM D 3916
Elongation at Break	%	Min 3.5	ASTM D 3916
Coef. of Thermal Expansion	/℃	Nom. 7*10^-6	–
Minimum Bending Radius	mm	25 X Dia	–

ARP 1,0 mm (+ EAA coating) Characteristics

ITEM	UNIT	SPECIFICATION	TEST METHOD
Appearance	Shall be Good	Good	–
ARP Diameter Tolerance	mm	1.0 ± 0.03	Micrometer
( EAA Coating Tolerance	mm	1.1 ± 0.02	Micrometer )
Specific Gravity	g/mm²	1.0 ~ 1.3	ASTM D 792
Tensile Strength	Kg/mm²	Min. 200	ASTM D 3916
Tensile Modulus	Kg/mm²	Min. 5000	ASTM D 3916
Elongation at Break	%	Min 3.5	ASTM D 3916
Coef. of Thermal Expansion	/℃	Nom. 7*10^-6	–
Minimum Bending Radius	mm	25 X Dia	–

Technical Yarns

Urethane Coated and WB Urethane Coated Glass Yarns

Mar 17, 2021 by Laurent Crapoulet

Our mixed “reinforcing and protection” solution combining E-glass fibers strength properties with easy use and handling thanks to our polyurethane impregnating. Our Urethane Coated Glass Yarns reinforce the tensile strength of your cables, protect them against harmful animals and our WB option is the best barrier against water penetration. => monthly capacity 60 000kg

TECHNICAL DATA SHEET

MATERIAL SAFETY DATA SHEET

ISO 9001 CERTIFICATE

Urethane Coated and WB Urethane Coated Glass Yarns Characteristics

ITEM	UCG 350	UCG 650	UCG 785	UCG 1200	WB UCG785
TEX	350±50tex	650±50tex	785±50tex	1200±50tex	785±50tex
Max Load	Min 16kg.f	Min 30kg.f	Min 36kg.f	Min 44kg.f	Min 36kg.f
Force at 0.5% Elongation	Min 2.0kg.f	Min 4.5kg.f	Min 6.5kg.f	Min 6.8kg.f	Min 6.5kg.f
Force at 1.0% Elongation	Min 5.0kg.f	Min 11.5kg.f	Min 13.3kg.f	Min 14.2kg.f	Min 13.3kg.f
Modulus	Min 5,000kg/mm²	Min 5,000kg/mm²	Min 5,000kg/mm²	Min 5,000kg/mm²	Min 5,000kg/mm²
Elongation at Break	2.0%	2.0%	2.5%	2.5%	2.5%
Water Absorptance	–	–	–	–	Min 200%

Spool Dimensions

	UCG350	UCG650	UCG785	UCG1200	WB UCG785
O.D	165mm	200mm	220mm	230mm	240mm
I.D	94mm	94mm	94mm	94mm	94mm
T(Traverse)	205mm	205mm	205mm	205mm	205mm
L(Tube length)	215mm	215mm	215mm	215mm	215mm
Length	12.5Km	12.5Km	12.5Km	8.8Km	12.5Km
Package Weight	4.0-4.2Kg	8.0-8.3Kg	10.0-10.5Kg	10.5-11.0Kg	10.0-10.5Kg

Technical Yarns

Polyester Binder Yarns

Mar 17, 2021 by Laurent Crapoulet

Our “binding” solution for your S-Z twisted optical fiber cables to fix the loose tubes before your jacketing operation. Our Binder Yarns are manufactured as flat yarns to prevent the surface of your loose tubes from being damaged during your binding process and they are suitable with a binder head speed up to 4000 RPM. Our most common grade is 1500 Deniers and we may also produce other grades as per your specifications. => monthly capacity 3 000kg

TECHNICAL DATA SHEET

MATERIAL SAFETY DATA SHEET

ISO 9001 CERTIFICATE

Polyester Binder Yarns Characteristics

ITEM	UNIT	TEST METHOD	1800D VALUE
Appearance	Shall be Good	–	Good
Linear Density	Deniers	ASTM D 1059	1500 ± 5%
Tensile Load	Kgf	ASTM D 2256	Min. 8.0
Elongation at Break	%	ASTM D 2256	Min. 15.0
Shrinkage	%	175’C*1 hour	Max. 4.0

Spool Dimensions

	UNIT	SIZE
O.D	mm	240
I.D(1)	mm	145
TRAVERSE	mm	178
LENGTH	mm	183
LENGTH PER SPOOL	km	29.5
WEIGHT	kg	5.0~5.1

TOLERANCE : ± 2.0 mm

Technical Yarns

Water Swellable Yarns

Mar 17, 2021 by Laurent Crapoulet

Our “swellable” solution against water penetration into your cables with unique swelling property of up to 50 times its own weight. Our most common grades are 1800 Deniers and 2500 Deniers and they can be placed either longitudinally, helically or used as binder yarns.
=> monthly capacity 4 000kg

TECHNICAL DATA SHEET

MATERIAL SAFETY DATA SHEET

ISO 9001 CERTIFICATE

Water Swellable Yarns Characteristics

ITEM	UNIT	TEST METHOD	1800D VALUE	2500D VALUE
Appearance	Shall be Good	–	Good	Good
Linear Density	Deniers	ASTM D 1059	1,800 ± 300	2,500 ± 300
Tensile Load	Kgf	ASTM D 2256	Min. 8.0	Min. 10.0
Elongation at break	%	ASTM D 2256	Min. 8.0	Min. 8.0
Shrinkage	%	175’C*1 hour	Min. 10.0	Min. 10.0
Water Absorption	%	–	Min. 2000	Min. 2000

Spool Dimensions (Cylindric Tube)

	UNIT	SIZE
O.D	mm	230 ± 5.0
I.D(1)	mm	95 ± 1.0
I.D(2)	mm	107 ± 1.0
TRAVERSE	mm	196 ± 3.0
LENGTH	mm	219
LENGTH PER SPOOL	km	25
WEIGHT	kg	5.5

Spool Dimensions (Conical Tube)

	UNIT	SIZE
O.D	mm	250 ± 10
I.D(1)	mm	33 ± 10
I.D(2)	mm	70 ± 1.0
TRAVERSE	mm	202 ± 3.0
LENGTH	mm	232
LENGTH PER SPOOL	km	29.5
WEIGHT	kg	6.2~6.4

FRP, GRP

GRP Steel Core

Mar 17, 2021 by Laurent Crapoulet

Our “high strength” GRP with a 0,50mm steel wire core and outer diameter up to 3,00mm => monthly capacity 3 000km

TECHNICAL DATA SHEET

MATERIAL SAFETY DATA SHEET

ISO 9001 CERTIFICATE

Steel Wire 0,5mm inserted GRP A mm Characteristics

ITEM	UNIT	SPECIFICATION	TEST METHOD
Appearance	Shall be Good	Good	–
Diameter Tolerance	mm	A ± 0.06	Micrometer
Specific Gravity	g/mm²	2.0 ~ 2.2	ASTM D 792
Tensile Strength	Kg/mm²	Min. 130	ASTM D 3916
Tensile Modulus	Kg/mm²	Min. 5000	ASTM D 3916
Elongation at Break	%	Min 2.5	ASTM D 3916
Load at 0.5 Elongation	N	Min. 990	ASTM D 790
Load at 1.0 Elongation	N	Min. 1980	ASTM D 790
Coef. of Thermal Expansion	/℃	Nom. 6*10^-6	–
Minimum Bending Radius	mm	50 X Dia	80°C x 24h
Glass Content	%	Min. 67	–

FRP, GRP

Flat GRP

Mar 17, 2021 by Laurent Crapoulet

Our “armouring” GRP used for its lightweight, dielectric and resistant properties to protect your cables against rodents and bullets. Our most popular dimensions are 3,400,78 & 4,001,00mm and we may also manufacture dimensions in accordance with your needs. We are specialized in the specific rewinding of flat GRP with contiguous coils and we have rewinding equipments in our warehouse to package specific lengths on specific drums in accordance with your needs and machinery => monthly capacity 10 000km

TECHNICAL DATA SHEET

MATERIAL SAFETY DATA SHEET

ISO 9001 CERTIFICATE

Flat GRP Rod (3,40*0,78mm) Characteristics

ITEM	UNIT	SPECIFICATION	TEST METHOD
Appearance	Shall be Good	Good	–
Width	mm	3,40 ± 0,05	Micrometer
Thickness	mm	0,78 ± 0,03	Micrometer
Density	g/mm²	1.9 ~ 2.2	ASTM D 792
Tensile Strength	Kg/mm²	Min. 130	ASTM D 3916
Tensile Modulus	Kg/mm²	Min. 5000	ASTM D 3916
Elongation at Break	%	Min 2.5	ASTM D 3916
Coef. of Thermal Expansion	/℃	Nom. 7*10^-6	ASTM D 696
Glass Content	%	Min. 80	–
Minimum Bending Radius at 20°C (5 days)	–	25 X Thickness	–
Minimum Bending Radius at 100°C (5 days)	–	50 X Thickness	–
Minimum Bending Radius at 80°C in water (5 days)	–	50 X Thickness	–

Flat GRP Rod (4,00*1,00mm) Characteristics

ITEM	UNIT	SPECIFICATION	TEST METHOD
Appearance	Shall be Good	Good	–
Width	mm	4,0 ± 0,05	Micrometer
Thickness	mm	1,0 ± 0,05	Micrometer
Density	g/mm²	1.9 ~ 2.2	ASTM D 792
Tensile Strength	Kg/mm²	Min. 130	ASTM D 3916
Tensile Modulus	Kg/mm²	Min. 5000	ASTM D 3916
Elongation at Break	%	Min 2.5	ASTM D 3916
Coef. of Thermal Expansion	/℃	Nom. 7*10^-6	ASTM D 696
Glass Content	%	Min. 80	–
Minimum Bending Radius at 20°C (5 days)	–	25 X Thickness	–
Minimum Bending Radius at 100°C (5 days)	–	50 X Thickness	–
Minimum Bending Radius at 80°C in water (5 days)	–	50 X Thickness	–

Monofilament Fillers

PE/PP/LSZH Round Fillers

Mar 17, 2021 by Laurent Crapoulet

Our monofilament round fillers can be made of PE, PP or LSZH materials in various diameters and color. Our big capacity enables us to provide you with very competitive pricing.
=> monthly capacity 45 000km

TECHNICAL DATA SHEET

MATERIAL SAFETY DATA SHEET

ISO 9001 CERTIFICATE

Structure of Optical Cable

PE/PP Round Fillers Characteristics

DIAMETER	DIAMETER TOLERANCE	NON-CIRCLE RATIO
2.0mm	2.0±0.05mm	95%
2.2mm	2.2±0.05mm	95%
2.4mm	2.4±0.05mm	95%
3.0mm	3.0±0.05mm	95%

PE/PP Raw Materials Characteristics

ITEM	UNIT	SPECIFICATION	TEST METHOD
Density	g/cm³	0.941~0.960	ASTM D 1505
Tensile Strength	kg/mm²	1.94	ASTM D 638
Elongation at Break	%	500	ASTM D 638

Monofilament Fillers

PE Cross Fillers

Mar 17, 2021 by Laurent Crapoulet

Our cross fillers made of PE can be produced and supplied in various dimensions according to your UTP cables specifications. => monthly capacity 20 000km

TECHNICAL DATA SHEET

MATERIAL SAFETY DATA SHEET

ISO 9001 CERTIFICATE

Structure of UTP Cable

PE Cross Fillers Characteristics

ITEM	UNIT	SPECIFICATION
Length	mm	Length ± 0.3
Thickness	mm	Thickness ± 0.1
Material	–	HDPE
Shape	–	Cross
Surface	–	Smooth
Elongation	%	Min 500%
Tensile Strength	Kg/mm²	Min 1.9
Melt Flow Index	g/10 min	0.1
Density	g/cm³	0.96

FRP, GRP

HDPE Coated GRP

Mar 16, 2021 by Laurent Crapoulet

Our “hybrid” GRP with high adhesion and waterproof HDPE coating to meet your highest standards. We may provide you with HDPE coated GRP up to 10,00mm outer diameter (meter marking every 5 meters for diameters above 1.0mm). By outsourcing this coating operation you release your own capacity and then save time and money => monthly capacity 3 000km

TECHNICAL DATA SHEET

MATERIAL SAFETY DATA SHEET

ISO 9001 CERTIFICATE

GRP A mm HDPE coated to B mm Characteristics

ITEM	UNIT	SPECIFICATION	TEST METHOD
Appearance	Shall be Good	Good	–
Diameter Tolerance	mm	dia. ± 0.05	Micrometer
Specific Gravity	g/cm³	2.1 ± 0.1	ASTM D 792
Tensile Strength	Kgf/mm²	Min. 140	ASTM D 3916
Tensile Modulus	Kgf/mm²	Min. 4500	ASTM D 3916
Elongation at Break	%	Min 2.5	ASTM D 3916
Flexural Strength	Kgf/mm²	Min. 150	ASTM D 790
Flexural Modulus	Kgf/mm²	Min. 5000	ASTM D 790
Coef. of Thermal Expansion	/℃	Nom. 7*10^-6	ASTM D 696
Minimum Bending Radius	mm	25 X Dia	–
Glass Content	%	Min. 80	–
Outer Diameter Tolerance	mm	B ± 0.1	Micrometer
Water-Proof Test (24hrs)	–	PASS	–
Length / Drum	Km	Min. 6.1	–

Drum dimensions

STANDARD DRUM	A	B	C	D	E	F	G	LENGTH
1	650	455	401	300	80	130	40	6.1~50.0 Km
2	800	560	494	400	80	160	40	6.1~50.0 Km
3	900	560	494	400	80	160	40	6.1~50.0 Km
4	1000	560	480	400	80	160	40	6.1~50.0 Km
5	1100	560	480	400	80	160	60	6.1~50.0 Km
6	1100	730	650	400	80	160	60	6.1~50.0 Km
7	1200	790	710	630	80	160	60	6.1~50.0 Km
8	1400	790	710	700	80	160	60	6.1~50.0 Km
9	1500	820	740	700	80	160	60	6.1~50.0 Km

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